Shin zaren bututun ƙarfe na tungsten carbide yana da mahimmanci?
I. "Lifeline" masana'antu da ba a kula da su ba: 3 Mahimman Tasirin Zare akan Ayyukan Nozzle
A cikin yanayin matsananciyar matsin lamba da manyan sawa kamar hakar mai, hakar ma'adinai, da sarrafa ƙarfe, zaren tungsten carbide nozzles sun fi “haɗin kai kawai.” Abubuwa ne masu mahimmanci waɗanda ke ƙayyade kwanciyar hankali na kayan aiki, ingantaccen samarwa, har ma da matakan aminci. A ƙasa, muna nazarin mahimmancin zaren ta hanyoyi guda uku:
1. Ayyukan Rufewa: Asarar Dala Miliyan Da Kuskuren 0.01mm Ya Faru
| Lalacewar Zaren gama gari | Tasiri kan Ƙirƙira | Maganin Zaren Mu Mai Kyau |
|---|---|---|
| Rashin daidaiton farar farar haƙori, saman haƙori | ∎ Zubar da ruwa a karkashin matsin lamba, adadin sharar kayan abu har zuwa 15% -20% ■ Lalacewar ruwan ɗigo yana haifar da lalata kayan aiki (masana'antar sinadarai) ∎ Zubewar laka da ke haifar da gazawar bututun mai da kuma karuwar farashi mai karewa (hako mai) | Yana ɗaukar daidaitaccen madaidaicin madaidaicin zaren ISO 965-1 tare da niƙa-matakin micron Rashin Haƙori Ra≤0.8μm, ya wuce gwajin matsa lamba 1000bar tare da zubar 0% |
2. Ƙarfin Ƙarfin Ƙarfi: "Lambar Anti-Loosening" a cikin Muhalli masu Vibrating
A cikin yanayin aiki tare da girgiza mai ƙarfi (kayan hakowa) ko ci gaba da tasiri (na'urorin hakar ma'adinai), ƙirar zaren kai tsaye yana shafar rayuwar sabis ɗin bututun ƙarfe:
- Matsaloli tare da zaren talakawa:
∎ Matsakaicin damuwa saboda karkatar da kusurwar hakori, adadin sassautawa ya wuce 40% a cikin watanni 3
∎ Babu maganin sakwanni, kashi 60% na haɓaka haɗarin zare da karaya a ƙarƙashin girgizar dogon lokaci. - Maganin mu:
Siffar haƙoran trapezoidal na musamman (madaidaicin kusurwar 15°), 50% ingantaccen rarraba damuwa
Tungsten carbide shafi akan zaren, 2x ingantaccen juriya, rayuwar sabis ya tsawaita zuwa sama da watanni 12
3. Daidaituwar Kayan aiki: "Maɓalli na Duniya" don Yanayin Aiki na Duniya
Bambance-bambancen ma'auni na mu'amala da kayan aiki a cikin ƙasashe/yankuna (misali, NPT a Amurka, BSP a Burtaniya, jerin M a China) ya sa zaɓin ƙirar ya zama ƙalubale:
- Ƙarfin gyare-gyaren zaren mu:
Taimakawa ka'idojin zaren duniya 10+ (duba Table 1)
Siffofin hakori na musamman (misali, zaren gindi, 惠氏螺纹) bisa ga zanen abokin ciniki
Samar da maki haƙurin zaren (daidaicin aji 6H/6g zuwa aji na gaba ɗaya 8H/8g)
Tebura 1: Babban Teburin Daidaituwar Ma'auni na Duniya
| Yanayin aikace-aikace | Ma'auni mai dacewa | Masana'antu gama gari | Daidaitaccen Mashin ɗinmu |
|---|---|---|---|
| Hako Mai | NPT (US taper tube thread) | Kasuwar Arewacin Amurka | ± 0.02mm kuskure kuskure |
| Fesa masana'antu | BSPP (mai layi daya na Burtaniya) | Kasuwar Turai | Rage kusurwar hakori ≤± 10′ |
| Injin Janar | M zaren awo | Kasuwar Asiya | Haƙuri diamita ± 0.015mm |
II. Yadda za a yi hukunci idan Tungsten Carbide Nozzle Threads sun hadu da ka'idoji? 4 An Bayyana Girman Ganewa
Zaɓin zaren masu inganci yana buƙatar mai da hankali kan ƙwarewar masana'anta:
- Kayan aikin Injin: Ko amfani da Jamusanci Zeiss CMM da Jafananci Mazak CNC grinders (daidaici har zuwa 0.001mm)
- Matsayin GwajiKo an tabbatar da shi zuwa API Spec 5B (masana'antar man fetur) ko ISO 4776 (masana'antu na gaba ɗaya)
- Maganin Sama: Ko bayar da maganin lalata kamar nickel plating, nitriding, ko PVD shafi (yanayin bakin teku na buƙatar gwajin feshin gishiri ≥500 hours)
- Gwaji DataBukatar 实测报告 (ma'aunai rahotanni) don diamita, farar, da kusurwar haƙori (kamar yadda aka nuna a hoto 2)
(Taken hoto: Misali rahoton binciken CMM na zaren, yana nuna ma'auni da ma'auni na maɓalli na maɓalli)
III. Fa'idodin Zaren Mu: Haɓaka 3 daga "Amfani" zuwa "Durable"
A matsayin mai sana'ar tungsten carbide mai shekaru 18, ƙirar ƙirar mu ta ƙunshi manyan fasahohi guda uku:
1. Haɓaka Daidaitaccen Abu
- Don WC-Co tungsten carbide, ramukan ƙasan zaren suna amfani da ƙirar "tsangwama dacewa + tsagi na damuwa" don guje wa karaya.
- Alloy matrix tare da 10% -15% cobalt abun ciki, haɗe tare da HRC85-90 thread surface taurin, cimma rigidity-ductility ma'auni.
2. Cikakken Tsarin Gudanarwa
- Mahimmin tsari: Niƙan zaren yana amfani da ƙafafun lu'u-lu'u tare da ciyarwa ɗaya ≤0.005mm
- Ingancin dubawa: 5000-zagayowar lodi / zazzage gwajin gajiya ga kowane tsari don yin kwatankwacin cikakken tsarin rayuwar kayan aiki
3. Maganganun Adaftan Duniya
- Rigar zaren daskarewa don matsanancin yanayin sanyi a Rasha (-50 ℃)
- Thermal fadada ramuwa thread Tsarin ga high-zazzabi / high-matsi yanayi a Gabas ta Tsakiya (150 ℃ / 1500bar)
IV. Ɗauki Mataki Yanzu: Matakai 3 Don Samun Maganin Zare Na Musamman
- Ziyarci gidan yanar gizon mu: https://www.kedelcarbide.comCika sigogin fasaha masu dacewa da amfani da kayan aiki
- Shawarar Fasaha Daya-Da-Daya: Karɓi mafita na musamman (ciki har da zanen zaren, shawarwarin kayan aiki, da ƙididdigar farashi) daga injiniyoyi a cikin sa'o'i 72
- Gwajin Samfuran Kyauta: Aiwatar da samfuran kyauta na 3 don tsari na farko, yana goyan bayan tabbatar da yanayin injin gaske
Kammalawa: Lokacin da kayan aikin ku ke aiki da ƙarfi a cikin matsanancin yanayi kuma farashin samarwa ya ragu saboda raguwar ɗigogi da mitar sauyawa, ƙimar zaren masu inganci da gaske suna fitowa. Zaɓin mu yana nufin ba kawai zaɓin sashi ba, amma ingantaccen bayani wanda aka tabbatar da shari'o'in masana'antu 200+.
Tuntube Mu Yanzu: info@kedetool.com | Tel: +86-15928092745 (Note “Thread Solution” for priority quotation)
Lokacin aikawa: Juni-04-2025
